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There was someone else a while ago having this exact same problem. what size main jet are you running?

Edit: I just noticed it was you having this problem before.
 

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My Brother just recently had this problem with his 450. He blew a good size hole in the side. We don't know what caused it but he sent it back to HMF and for $45 they fixed it and sent it back.
 

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i think if you run too lean for too long it causes extreme heat
 

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i'm sure you've tried it but do some testing with new plugs to see if your actually running lean. sucks your having that much trouble.
 

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Do yall have pics of yall Dynojet??Whers the Fuel Mixture screw located??Pics please
 

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i don't have any pics but it is on the bottom of the carb. it is round with a flat side. you can see it without taking the carb apart. you'll need a special tool to adjust it or a pair of needle nose pliers to half-ass it.
 
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