2003 rubicon 500 problem - Honda Foreman Forums : Rubicon, Rincon, Rancher and Recon Forum
Honda Foreman Forums : Rubicon, Rincon, Rancher and Recon Forum
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Old 09-08-2011, 07:23 AM   #1 (permalink)
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Default 2003 rubicon 500 problem

New to this forum. thanks in advance for all the help and knowledge I'll be getting from you guys and gals.....

I've done a few searches and didn't really find anything that might help me...

So my ATV will be running fine for awhile. Then i stop and give it some gas and it seems like it doesn't want to go out of 1st gear until i feather the throttle and then she takes off.

I've changed the air filter, changed the oil and filter (5qrts).... Yes i used the honda atv oil to help with the clutch...

I'm going to check the fuel tank breather line...

is there a way to adjust the clutch?

I did put some sea foam in the tank to help clean the carb.....

Any other ideas?

Thanks
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Old 09-08-2011, 09:38 AM   #2 (permalink)
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Welcome!!! Id say clutch adjustment. If you search for service manual on here. You should find where someone has already posted a pdf service manual for your application. Good luck there is a wealth of info right in the search bar.
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This is a link for foreman 450 service manual, https://rs575dt.rapidshare.com/#!dow...88BBC50AFE|0|0
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Old 09-08-2011, 09:43 AM   #3 (permalink)
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This is what I found on here for u. This should answer alot of common issues.filehosting.org - download page for Honda_TRX_500_FA_Rubicon__01_a__03_-_Service_Manual.pdf
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2003 450ES ,lifted, piped, jetted, snorked, promark 2000lb winch, 28" Mudzillas. theme song: http://www.youtube.com/watch?v=-M6hDiu-GH4
This is a link for foreman 450 service manual, https://rs575dt.rapidshare.com/#!dow...88BBC50AFE|0|0
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Old 09-08-2011, 10:24 AM   #4 (permalink)
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Welcome to the forum. There is no clutch adjustment on the Rubicon. I would start with re-initializing the system and see what it does.
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Old 09-08-2011, 08:16 PM   #5 (permalink)
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Does the manual cover "re-initializing"?

If read threw the manual and don't remember if it covered that step. Is it as simple as diconnecting the battery?

Thanks for the help. I didn't think there was a clutch adjustment.
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Old 09-08-2011, 08:48 PM   #6 (permalink)
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Yes... its in the trouble shooting section.. id tell you the page but mines newer model and wont likely be on same page
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2006 Rubicon Canadian Trail Edition.
1 1/2 inch Quadrax lift
26" Mudlites
Motovan B series back seat
2500# warn
1000's of custom scratches
100's of dings n dents
50+ plastic stitches
and a few oil changes.
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Old 09-08-2011, 08:54 PM   #7 (permalink)
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BTW.. Pay close attention to what Toodeep advises, he's a Honda dealer and mechanic...He really knows his Hondas. O'ya, and welcome to the forum.
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2006 Rubicon Canadian Trail Edition.
1 1/2 inch Quadrax lift
26" Mudlites
Motovan B series back seat
2500# warn
1000's of custom scratches
100's of dings n dents
50+ plastic stitches
and a few oil changes.
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Old 09-09-2011, 04:37 AM   #8 (permalink)
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Quote:
Originally Posted by JoeHatchet View Post
This is what I found on here for u. This should answer alot of common issues.filehosting.org - download page for Honda_TRX_500_FA_Rubicon__01_a__03_-_Service_Manual.pdf
Hi. Link for this service manual DL does not work for me. May be just me, usually is lol. The Irony is this is my first time here and this is the first thread I clicked on and there was your link that I need for my '01 Rubicon. No biggie I'll prob buy it.

I am having the D1, D2, EXP blinking problem, stuck in gear, and it barely runs in reverse, but I have not pulled any service codes yet. Once I get the code I'll search more posts and try your DL link again.
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Old 09-09-2011, 05:46 AM   #9 (permalink)
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01+ 500FA code retrieval procedure/list
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2006 Rubicon Canadian Trail Edition.
1 1/2 inch Quadrax lift
26" Mudlites
Motovan B series back seat
2500# warn
1000's of custom scratches
100's of dings n dents
50+ plastic stitches
and a few oil changes.
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Old 09-09-2011, 07:35 AM   #10 (permalink)
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Thanks for the info guys. I'll give it a try later today.
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